Drilling — Emergency Procedures

Well Control

A kick is an influx of formation fluid into the wellbore because formation pressure has exceeded hydrostatic pressure. Every crew member must know the warning signs — early detection means a manageable situation.

Kick Recognition

✅ Normal — Keep Drilling

Steady pit volume. Returns match pump output. Normal gas levels. Stable ROP and torque.

⚠ Warning Signs

Increasing pit volume (0.5–2 bbls). Drilling break. Increase in return flow while pumps are constant.

🔶 Shut In Now

Pit gain greater than 2 bbls. Well flowing with pumps off. Any positive SIDPP/SICP after shut-in.

🚨 Emergency

Uncontrolled flow at surface. BOP failure. Evacuate and activate emergency response plan immediately.

Never drill through a suspected kick. The moment any warning sign appears, stop making hole and pick up off bottom immediately. Hesitation is the single biggest factor that turns a manageable kick into a blowout.

Shut-In Procedure

Immediately pick up off bottom. Stop making hole the moment a kick is suspected. Raise the string to clear the kelly/top drive.

Close the annular BOP (soft shut-in) or pipe ram (hard shut-in) per company procedure. Close the choke. Notify toolpusher and company man immediately.

Allow pressures to stabilize (15–30 min). Record SIDPP, SICP, and pit gain volume — your inputs for the kill sheet.

KMW = OMW + (SIDPP ÷ (0.052 × TVD)). Add safety margin per company policy. Calculate ICP and FCP for the kill sheet.

Driller's Method or Wait-and-Weight — both are valid, follow your company's approved procedure. See comparison below.

Confirm zero pressure and no flow before resuming. Investigate root cause before drilling ahead.

Kill Methods

Driller's Method vs Wait-and-Weight

MethodProcessAdvantageDisadvantage
Driller's Method Circulate the kick out first at original mud weight while holding casing pressure constant, then weight up and circulate to TD in a second circulation. Can begin immediately — no time spent mixing kill mud first Two full circulations required; more time on well overall
Wait-and-Weight (Engineer's Method) Prepare kill-weight mud first, then circulate the well in a single stage using the weighted mud. Single circulation — often faster overall, less annular pressure exposure Requires time to mix sufficient kill mud volume before starting

Both methods are industry-accepted and taught in IWCF/IADC well control certification. Which one is used depends on company policy, kick severity, and available kill mud on location. Use the kill sheet calculator to run the actual numbers for either method.

BOP Pressure Checks (Daily): Accumulator pressure: 3,000 psi · Manifold pressure: 1,500 psi · Annular operating: 700–1,500 psi · Air supply to pumps: 125 psi. Full detail on the BOP equipment page.